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PPC440Epx Sequoia Flash-based size limitation?

U-Boot-Users Dave Littell 3 participants 5 messages Mar 14, 2008 – Mar 15, 2008

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Hi all,

I'm working on an AMCC PPC440EPx platform that is similar to the AMCC Sequoia under U-Boot 1.3.1. I've copied the Sequoia board and configuration as a starting point, but I've run into a problem with the size of the flash-based portion of U-Boot. I've added code to initdram() that results in the addition of 3-4 dozen assembly instructions. Now the board hangs after a very few tftp (or even ping) commands. However, if I remove the code I added, there's no problem with tftp, etc. I've narrowed it down to the point where I can make the difference between a working and non-working load by adding just a few instructions to initdram(). Some boundary or limit is being crossed somewhere...

I'm sure I've overrun something somewhere but I'm afraid I'm not literate enough in the magic of the .lds file (which is unmodified from the Sequoia platform) to understand what adding so few instructions to the flash-based portion of U-boot might have broken.

I've searched the FAQ and mailing list archives, all to no avail. Does anyone have any suggestions other that "write tighter code"? ;-)

Thanks,
Dave

#1 lore raw
Quoted 7 lines · Dave Littell

I'm working on an AMCC PPC440EPx platform that is similar to the AMCC Sequoia under U-Boot 1.3.1. I've copied the Sequoia board and configuration as a starting point, but I've run into a problem with the size of the flash-based portion of U-Boot. I've added code to initdram() that results in the addition of 3-4 dozen assembly instructions. Now the board hangs after a very few tftp (or even ping) commands.

Does it really hang, or do you get an exception?

Quoted 5 lines

However, if I remove the code I added, there's no problem with tftp, etc. I've narrowed it down to the point where I can make the difference between a working and non-working load by adding just a few instructions to initdram(). Some boundary or limit is being crossed somewhere...

I don't think so. It could be a problem with the DDR2 Denali setup for your board. What did you change in the DDR2 setup code? How similar is your board design to the Sequoia regarding DDR2 chips, termination etc?

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I'm sure I've overrun something somewhere but I'm afraid I'm not literate enough in the magic of the .lds file (which is unmodified from the Sequoia platform) to understand what adding so few instructions to the flash-based portion of U-boot might have broken.

I've searched the FAQ and mailing list archives, all to no avail. Does anyone have any suggestions other that "write tighter code"? ;-)

Another idea comes to my mind here. It's on my todo list to implement a workaround for the 440EPx errata CHIP 11:

Quoted 16 lines

CHIP_11: End of memory range area restricted access.
Category: 3
Overview:
The 440EPx DDR controller does not acknowledge any transaction which is determined to be crossing over the end-of-memory-range boundary, even if the starting address is within valid memory space. Any such transaction from any PLB4 master will result in a PLB time-out on PLB4 bus. Impact:
In case of such misaligned bursts, PLB4 masters will not retrieve any data at all, just the available data up to the end of memory, especially the 440 CPU. For example, if a CPU instruction required an operand located in memory within the last 7 words of memory, the DCU master would burst read 8 words to update the data cache and cross over the end-of-memory-range boundary. Such a DCU read would not be

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answered by the DDR controller, resulting in a PLB4 time-out and ultimately in a Machine Check interrupt. The data would be inaccessible to the CPU.
Workaround:
Forbid any application to access the last 256 bytes of DDR memory. For example, make your operating system believe that the last 256 bytes of DDR memory are absent. AMCC has a patch that does this, available for Linux.

One simple idea is to add :

#define CONFIG_PRAM 1

to your U-Boot config file.

Best regards,
Stefan

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#2 lore raw
Quoted 4 lines · Stefan Roese
Quoted 4 lines · Dave Littell
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I'm working on an AMCC PPC440EPx platform that is similar to the AMCC Sequoia under U-Boot 1.3.1. I've copied the Sequoia board and configuration as a starting point, but I've run into a problem

with the

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size of the flash-based portion of U-Boot. I've added code to initdram() that results in the addition of 3-4 dozen assembly instructions. Now the board hangs after a very few tftp (or even

ping)

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commands.

Does it really hang, or do you get an exception?

Hi Stefan,

Thanks very much for the reply - I very much appreciate any help you can offer.

No exception appears. It hangs to the point where a JTAG debugger is unable to regain control of the processor.

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However, if I remove the code I added, there's no problem with tftp, etc. I've narrowed it down to the point where I can

make the

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difference between a working and non-working load by adding just a few instructions to initdram(). Some boundary or limit is being crossed somewhere...

I don't think so. It could be a problem with the DDR2 Denali setup

for your

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board. What did you change in the DDR2 setup code? How similar is

your board

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design to the Sequoia regarding DDR2 chips, termination etc?

From a hardware design perspective, much of the physical layout was copied directly from the Sequoia (so I've been told), but it does use memory from a different manufacturer. The changes I added to initdram() were to use the DDR Controller register values suggested by the AMCC DDR Configuration Tool spreadsheet for two different PLB speeds. I felt the parameters were different enough to warrant using get_bus_speed() and a simple if() to determine which set of parameters were loaded to the DDR Controller.

If I instead use #ifdef's to determine at compile time which set of parameters are loaded, the board runs and I can tftp (or ping) all day.
However, if I replace that with my if() logic and both sets of
parameters (in the correct branch path - verified with the JTAG), the board will hang after only a few tftp's (or pings).

Hm.

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I'm sure I've overrun something somewhere but I'm afraid I'm not literate enough in the magic of the .lds file (which is unmodified

from

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the Sequoia platform) to understand what adding so few instructions to the flash-based portion of U-boot might have broken.

I've searched the FAQ and mailing list archives, all to no avail.

Does

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anyone have any suggestions other that "write tighter code"? ;-)

Another idea comes to my mind here. It's on my todo list to implement a workaround for the 440EPx errata CHIP 11:

Quoted 17 lines
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CHIP_11: End of memory range area restricted access.
Category: 3
Overview:
The 440EPx DDR controller does not acknowledge any transaction which is determined to be crossing over the end-of-memory-range boundary, even if the starting address is within valid memory space. Any such transaction from any PLB4 master will result in a PLB time-out on PLB4 bus. Impact:
In case of such misaligned bursts, PLB4 masters will not retrieve any data at all, just the available data up to the end of memory, especially the 440 CPU. For example, if a CPU instruction required an operand located in memory within the last 7 words of memory, the DCU master would burst read 8 words to update the data cache and cross over the end-of-memory-range boundary. Such a DCU read would not be answered by the DDR controller, resulting in a PLB4 time-out

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and ultimately in a Machine Check interrupt. The data would be inaccessible to the CPU.
Workaround:
Forbid any application to access the last 256 bytes of DDR memory. For example, make your operating system believe that the last 256 bytes of DDR memory are absent. AMCC has a patch that does this, available for Linux.

Yes, I saw that and implemented the Linux kernel patch that AMCC provides. However, I didn't think that U-Boot ran up against the upper boundary of RAM.

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One simple idea is to add :

#define CONFIG_PRAM 1

to your U-Boot config file.

I'll certainly give that a shot.

Thanks very much,
Dave

#3 lore raw
In reply to Stefan Roese

Stefan Roese wrote:
[deletia]

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Another idea comes to my mind here. It's on my todo list to implement a workaround for the 440EPx errata CHIP 11:

Quoted 1 line

CHIP_11: End of memory range area restricted access.

[deletia]

Quoted 7 lines

One simple idea is to add :

#define CONFIG_PRAM 1

to your U-Boot config file.

This seems to have fixed the problem, although I had to juggle the order to get the PRAM trimmed out before the LOGBUFFER memory. I later went back and trimmed only the AMCC-recommended 256 bytes and this also seems to resolved the problem.

Odd timing that CHIP_11 chose to bite, eh? Thanks very much for the help.

Dave

#4 lore raw
In reply to Dave Littell

Hi Dave

Quoted 3 lines · Dave Littell

Hi all,

I'm working on an AMCC PPC440EPx platform that is similar to the AMCC

We have also a PPC440EPx based board (HCU5, in the u-boot tree).

Quoted 10 lines

Sequoia under U-Boot 1.3.1. I've copied the Sequoia board and configuration as a starting point, but I've run into a problem with the size of the flash-based portion of U-Boot. I've added code to initdram() that results in the addition of 3-4 dozen assembly instructions. Now the board hangs after a very few tftp (or even ping) commands. However, if I remove the code I added, there's no problem with tftp, etc. I've narrowed it down to the point where I can make the difference between a working and non-working load by adding just a few instructions to initdram(). Some boundary or limit is being crossed somewhere...

Recently, (the last few weeks) we did run in a similar problem that loading the vxWorks image hangs in the middle of the tftp transfer. Some boards have it never, newer ones more often and some have it more or less often depending on the physical locatian, e.g. they show the behaviour at my workplace but not at the workplace of my co-worker. Sometimes it has this behaviour just at the beginning and after a few minutes it loads the whole image without problem.

I am investigating the problem. It seems that sometimes I get a IVOR1 (Machine check) -exception. But unfortunatly I do not have at the moment a setup where I can easily reproduce the problem.

This may be a problem which may or may not be related to yours.

Also be warned that the PPC440EPx is a very powerful CPU where a lot of parallelisme exists. We did run into subtle, hard to find problems because the CPU did reorder read/write accesses to different addreses. Therefore if you access somewhere memory based CPLD/MACH or other registers always use the in_/out_<xx> macros.

Best regards

Niklaus