hvr4000-dvb firmware loading issue

Experiencing issue with Hauppauge HVR4000 not loading firmware even though it was doing this on another system using same firmware file and same version of HVR source :(

Background:

    HVR4000 card
Kernel:
    2.6.24.5 vanilla
Source from:
    hvr4000-dvb

modprobe cx88_dvb
loads ok, expected messages appear in the syslog

md5sum /lib/firmware/dvb-fe-cx24116.fw 2f0d3966e8ef44ac971cfa98d536aaaf /lib/firmware/dvb-fe-cx24116.fw

when doing dvbscan I'm getting this:

==> /var/log/messages <==

Apr 26 10:35:59 boxer kernel: cx24116: cx24116_initfe()
Apr 26 10:35:59 boxer kernel: cx24116: cx24116_set_tone(1)
Apr 26 10:35:59 boxer kernel: cx24116: cx24116_cmd_execute()
Apr 26 10:35:59 boxer kernel: cx24116: cx24116_firmware_ondemand()
Apr 26 10:35:59 boxer kernel: cx24116: cx24116: read reg 0x20, value 0x00
Apr 26 10:35:59 boxer kernel: cx24116: cx24116_cmd_execute: 0x00 == 0x22
Apr 26 10:35:59 boxer kernel: cx24116: cx24116: cx24116_writereg: write 
reg 0x00, value 0x22
Apr 26 10:35:59 boxer kernel: cx24116: cx24116_cmd_execute: 0x01 == 0x00
Apr 26 10:35:59 boxer kernel: cx24116: cx24116: cx24116_writereg: write 
reg 0x01, value 0x00
Apr 26 10:35:59 boxer kernel: cx24116: cx24116: cx24116_writereg: write 
reg 0x1f, value 0x01
Apr 26 10:35:59 boxer kernel: cx24116: cx24116: read reg 0x1f, value 0x01
Apr 26 10:36:00 boxer last message repeated 63 times
Apr 26 10:36:00 boxer kernel: cx24116_cmd_execute() Firmware not responding

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