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re-assembling arrays after severe controller hardware issues...

DISCUSSION Maarten 2 participants 2 messages Oct 25, 2013 MD RAID

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Maarten

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#0 lore raw

Hi

I suffered a coupleof (subsequent) multi-disk raid failures caused by hardware (not disk) issues. I now am reasonably confident the cause of the hardware issues has been remedied. Looking at one of the arrays I see differing event counters, but all close together. If I attempt --assemble that doesn't work, mdadm insists on only taking two of the six raid6 members into account.. Am I correct that an added --force will rectify that, or is a different course of action necessary ?

mouse ~ # cat /proc/mdstat

md1 : inactive sdi1[0](S) sdh1[5](S) sdb1[4](S) sdg1[2](S) sdc1[1](S)

      4869638272 blocks

mouse ~ # mdadm --examine /dev/sd[ihgcb]1|grep -i uuid

           UUID : e1b1c874:1000f29b:d02b8c28:1a80597f
           UUID : e1b1c874:1000f29b:d02b8c28:1a80597f
           UUID : e1b1c874:1000f29b:d02b8c28:1a80597f
           UUID : e1b1c874:1000f29b:d02b8c28:1a80597f
           UUID : e1b1c874:1000f29b:d02b8c28:1a80597f
mouse ~ # mdadm --examine /dev/sd[ihgcb]1|grep -i events
         Events : 115315
         Events : 115308
         Events : 115312
         Events : 115311
         Events : 115315

It looks like it just takes the two 115315 ones, I figure. I need to tell it to consider all five, regardless of events counter. Is --assemble --force the right thing here?

(Yes, there was a sixth member too, but I suffered a crash (kernel kicked a controller with 5 disks on it) during the re-adding of that one disk, so I have therefore deemed it unsafe to use for --assemble, so that one is marked and put away safely)

cheers,
Maarten

For the sake of completeness, here's the full --examine outputs:

/dev/sdb1:

          Magic : a92b4efc
        Version : 0.90.00
           UUID : e1b1c874:1000f29b:d02b8c28:1a80597f
  Creation Time : Sun Jan 31 23:07:37 2010
     Raid Level : raid6
  Used Dev Size : 971932352 (926.91 GiB 995.26 GB)
     Array Size : 3887729408 (3707.63 GiB 3981.03 GB)

Raid Devices : 6
Total Devices : 5
Preferred Minor : 1

Update Time : Fri Sep 27 22:56:30 2013
State : clean
Active Devices : 2
Working Devices : 2
Failed Devices : 4
Spare Devices : 0
Checksum : 5d28eaa8 - correct
Events : 115315

Layout : left-symmetric
Chunk Size : 64K

Number Major Minor RaidDevice State
this 4 8 17 4 active sync /dev/sdb1

   0     0       8      209        0      active sync
   1     1       0        0        1      faulty removed
   2     2       0        0        2      faulty removed
   3     3       0        0        3      faulty removed
   4     4       8       17        4      active sync   /dev/sdb1
   5     5       0        0        5      faulty removed
/dev/sdc1:
          Magic : a92b4efc
        Version : 0.90.00
           UUID : e1b1c874:1000f29b:d02b8c28:1a80597f
  Creation Time : Sun Jan 31 23:07:37 2010
     Raid Level : raid6
  Used Dev Size : 971932352 (926.91 GiB 995.26 GB)
     Array Size : 3887729408 (3707.63 GiB 3981.03 GB)

Raid Devices : 6
Total Devices : 6
Preferred Minor : 1

Update Time : Wed Sep 25 12:42:47 2013
State : clean
Active Devices : 6
Working Devices : 6
Failed Devices : 0
Spare Devices : 0
Checksum : 5d25b882 - correct
Events : 115308

Layout : left-symmetric
Chunk Size : 64K

Number Major Minor RaidDevice State
this 1 8 129 1 active sync /dev/sdi1

   0     0       8      209        0      active sync
   1     1       8      129        1      active sync   /dev/sdi1
   2     2       8       65        2      active sync   /dev/sde1
   3     3       8      113        3      active sync   /dev/sdh1
   4     4       8       17        4      active sync   /dev/sdb1
   5     5       8       81        5      active sync   /dev/sdf1
/dev/sdg1:
          Magic : a92b4efc
        Version : 0.90.00
           UUID : e1b1c874:1000f29b:d02b8c28:1a80597f
  Creation Time : Sun Jan 31 23:07:37 2010
     Raid Level : raid6
  Used Dev Size : 971932352 (926.91 GiB 995.26 GB)
     Array Size : 3887729408 (3707.63 GiB 3981.03 GB)

Raid Devices : 6
Total Devices : 5
Preferred Minor : 1

Update Time : Fri Sep 27 22:40:25 2013
State : clean
Active Devices : 3
Working Devices : 4
Failed Devices : 3
Spare Devices : 1
Checksum : 5d28e6f7 - correct
Events : 115312

Layout : left-symmetric
Chunk Size : 64K

Number Major Minor RaidDevice State
this 2 8 65 2 active sync /dev/sde1

   0     0       8      209        0      active sync
   1     1       0        0        1      faulty removed
   2     2       8       65        2      active sync   /dev/sde1
   3     3       0        0        3      faulty removed
   4     4       8       17        4      active sync   /dev/sdb1
   5     5       0        0        5      faulty removed
   6     6       8      113        6      spare   /dev/sdh1
/dev/sdh1:
          Magic : a92b4efc
        Version : 0.90.00
           UUID : e1b1c874:1000f29b:d02b8c28:1a80597f
  Creation Time : Sun Jan 31 23:07:37 2010
     Raid Level : raid6
  Used Dev Size : 971932352 (926.91 GiB 995.26 GB)
     Array Size : 3887729408 (3707.63 GiB 3981.03 GB)

Raid Devices : 6
Total Devices : 5
Preferred Minor : 1

Update Time : Fri Sep 27 22:23:09 2013
State : clean
Active Devices : 4
Working Devices : 5
Failed Devices : 2
Spare Devices : 1
Checksum : 5d28e2ee - correct
Events : 115311

Layout : left-symmetric
Chunk Size : 64K

Number Major Minor RaidDevice State
this 5 8 81 5 active sync /dev/sdf1

   0     0       8      209        0      active sync
   1     1       0        0        1      faulty removed
   2     2       8       65        2      active sync   /dev/sde1
   3     3       0        0        3      faulty removed
   4     4       8       17        4      active sync   /dev/sdb1
   5     5       8       81        5      active sync   /dev/sdf1
   6     6       8      113        6      spare   /dev/sdh1
/dev/sdi1:
          Magic : a92b4efc
        Version : 0.90.00
           UUID : e1b1c874:1000f29b:d02b8c28:1a80597f
  Creation Time : Sun Jan 31 23:07:37 2010
     Raid Level : raid6
  Used Dev Size : 971932352 (926.91 GiB 995.26 GB)
     Array Size : 3887729408 (3707.63 GiB 3981.03 GB)

Raid Devices : 6
Total Devices : 5
Preferred Minor : 1

Update Time : Fri Sep 27 22:56:30 2013
State : clean
Active Devices : 2
Working Devices : 2
Failed Devices : 4
Spare Devices : 0
Checksum : 5d28eb60 - correct
Events : 115315

Layout : left-symmetric
Chunk Size : 64K

Number Major Minor RaidDevice State
this 0 8 209 0 active sync

   0     0       8      209        0      active sync
   1     1       0        0        1      faulty removed
   2     2       0        0        2      faulty removed
   3     3       0        0        3      faulty removed
   4     4       8       17        4      active sync   /dev/sdb1
   5     5       0        0        5      faulty removed
#1 lore raw

Hi Maarten,

Good report.

Quoted 10 lines · Maarten

Hi

I suffered a coupleof (subsequent) multi-disk raid failures caused by hardware (not disk) issues. I now am reasonably confident the cause of the hardware issues has been remedied. Looking at one of the arrays I see differing event counters, but all close together. If I attempt --assemble that doesn't work, mdadm insists on only taking two of the six raid6 members into account.. Am I correct that an added --force will rectify that, or is a different course of action necessary ?

You are correct. --force is the correct action. You may have very slight corruption from the data still in OS caches, but there's no help for that. Also use --verbose, and save the output for us in case there's further difficulties.

Quoted 4 lines

(Yes, there was a sixth member too, but I suffered a crash (kernel kicked a controller with 5 disks on it) during the re-adding of that one disk, so I have therefore deemed it unsafe to use for --assemble, so that one is marked and put away safely)

Yes, leave that one out. I also recommend getting any critical backups from the reassembled array before you attempt to add the missing drive.

HTH,

Phil